Plate Shot Blasting Machine
- Steel Fabrication: Prepares steel plates for welding, bending, or forming.
- Shipbuilding Industry: Removes rust and marine contaminants from ship plates to ensure durability and corrosion resistance.
- Automotive Manufacturing: Cleans metal sheets used in vehicle frames, ensuring smooth and uniform surfaces.
- Construction: Prepares steel plates for bridges, buildings, and other large structures.
- Pipeline Production: Cleans flat plates used for manufacturing pipelines and storage tanks.
Introduction of Plate Shot Blasting Machine
A plate shot blasting machine is a specialized industrial device designed to clean, descale, and prepare flat metal plates for additional processing. This plate shot blasting machine employs heightened-speed abrasive media to release rust, scale, & additional surface contaminants, assuring a clean & textured finish appropriate for coatings, welding, or painting.
Plate shot blasting machines are appropriate for cleaning steel plates sized 500-3000 mm. Wheel shot blasting cabinet contains established operating uses certain contain improved exhibition without adding manpower, elimination of acid pickling, and removal of acid waste. Shot blasting has been established faster, cheaper, & much more flexible. Shot blasting exterior if painted appropriately prior much longer.
steel plate shot blasting machine separated from others available in the need is the angled sequence of the shot blasting wheels discovered on the top of the machine. This exact structure minimizes the assemblage of abrasive media on sections of longer profiles. By embracing this procedure, a particularly more extensive portion of the blasting energy is mandated toward the prior task, whichever is the reduction of rust & scale from sheet metal & profiles. This procedure also assists control the appearance of abrasive piles.
Components of a Plate Shot Blasting Machine
- Blasting Chamber: The enclosed space wherever the abrasive blasting machine operation occurs, assuring safety & containment of debris.
- Blast Wheels: Elevated-speed components move the abrasive media onto the plate surface.
- Conveyor System: Roller conveyors transport plates via the blasting chamber at controlled speeds.
- Abrasive Recovery System: Collects & recycles expended abrasive media for repeated use.
- Dust Collection Unit: Filters & releases fine particles and debris, maintaining a clean and safe working atmosphere.
Plate Shot Blasting Machine Working
The plate shot blasting machine contains roller conveyors on both the inlet & outlet sides to handle materials. Components to be cleaned are established on the inlet roller conveyor, which moves them onward into the inlet tunnel. From there, the elements enter the blast zone, wherever four strategically positioned shot blasting wheels are located near the blasting cabinet. These blast wheels are positioned to assure efficient cleaning & optimal usage of abrasive energy.
The shot blasting wheels shoot abrasive media at elevated speed onto the components as they move forward, thoroughly cleaning their surfaces. After being blasted, the elements drive to the outlet tunnel. The utilized abrasive falls via perforated floor plates and is collected in a storage hopper at the bottom of the cabinet. From the blasting hopper, the abrasive is transferred to a bucket elevator, which lifts it to a media separator. The separator releases dust & fine particles, assuring just clean abrasive is reused by the blast wheels for sufficient cleaning.
Additionally, the machine has a dust collector system that constantly withdraws dust & fine particles, preserving the interior of the machine clean & maintaining a pollution-free environment around it.
Features of Plate Shot Blasting Machine
- Wide Processing Range: Specifically scheduled for cleaning large & flat metal plates. Capable of handling varying sizes or thicknesses, from thin sheets to heavy-duty plates.
- High-Performance Blast Wheels: Equipped with powerful blast wheels certain thrust abrasive media at elevated speeds for efficient cleaning.
- Conveyor-Based System: Plates move via the shot blasting room on a roller conveyor, assuring uniform treatment. Adjustable conveyor speeds permit precise control over the blasting process.
- Durable Construction: Built with wear-resistant materials to withstand harsh working atmospheres and continuous operations.
- Efficient Abrasive Recovery System: Integrated systems collect, filter, or recycle used abrasive media, decreasing operational costs.
Advantages of Plate Shot Blasting Machines
- Improved Surface Quality: Removes impurities, ensuring clean & smooth externals for successive processes.
- Enhanced Productivity: Automated systems allow for continuous operation, reducing downtime.
- Cost-Effective: Media recovery systems minimize abrasive usage and lower operational costs.
- Versatility: Suitable for a wide range of industries and applications.
- Environmentally Friendly: Dust collection systems reduce emissions and maintain air quality in the workspace.
Plate Shot Blasting Machine Manufacturers
Shot Blaster is one of the best plate shot blasting machine manufacturers in India and global suppliers as well. Our steel plate shot blasting machines are competitively priced compared to those in other industries. The price of our machines varies based on specifications and the types of plate cleaning shot blasting machines desired. We offer a wide range of shot blasting machines, including portable shot blasting machines, shot blasting cabinets, roller conveyor shot blasting machines, tumble shot blasting machines, and pipe shot blasting machines. Additionally, we supply spare parts for shot blasting machines, shot blasting wheels, remote control valves, and various types of abrasive blasting equipment. Our product lineup also includes sand blasting machine, wet blasting machines, abrasive blasting nozzles, sand blasting helmets, pinch valves, thermal spray guns, arc spray guns, thermal spray wire, and abrasive media.