Portable Shot Blasting Machine
- Rust Removal: Portable shot blasting machines efficiently release rust from metal surfaces, ensuring longevity & preventing structural damage.
- Surface Preparation: Before applying coatings or paints, these machines make a roughened exterior for better adhesion, making them indispensable in construction & manufacturing.
- Paint Stripping: Extracting old and damaged paint from exteriors is one of the prior usefulness of portable shot blasting machines, especially in automotive & marine industries.
- Deburring: The machines release sharp edges & burrs from metal components, assuring safety & enhanced functionality in machinery parts.
- Cleaning Concrete Surfaces: In construction, portable shot blasting machines clean concrete floors and walls, extracting debris & prepare exteriors for overlays and repairs.
Introduction of Portable Shot Blasting Machine
A portable shot blasting machine is a compact & versatile piece of equipment utilized to clean, polish, & prepare surfaces. These machines are designed to move abrasive media at elevated velocities onto surfaces to release adulterants such as rust, paint, & scale. Their portability assembles them perfect for on-site operations in industries such as construction, automotive, marine, & metal fabrication. These machines are approvingly efficient tools for cleaning, smoothing, & reshaping surfaces by releasing unwanted layers like rust, paint, & additional contaminants. Portable shot blasting machines could operate in open areas or sites, unlike stationary shot blasting machines certain are typically used within cabinets or enclosed booths.
A portable shot blasting machine, often called a shot blasting hopper or mobile shot blasting machine, is a versatile & movable device utilized for surface treatment. Its mobility allows it to be utilized in various locations, creating it an ideal choice for on-site tasks. This machine is scheduled to work with a broad scope of abrasive media, alike steel shots, copper slag, aluminum oxide, silicon carbide, and more.
After shot blasting, surfaces receive an untouched and refined appearance, with even hard-to-reach corners cleaned thoroughly. The process affects the propelling of small abrasive media at elevated pressure onto surfaces like mild steel, stainless steel, aluminum, glass, stone, and wood. This powerful impact helps to clean, polish, and prepare the material for further use. In overview, portable shot blasting machines are essential equipment for acquiring superior surface finishes in an assortment of industries, delivering flexibility, efficiency, & precision.
Portable shot blasting equipment delivers cost-effective & efficient resolutions for surface preparation, making them necessary equipment in various industrial sectors.
How Does a Portable Shot Blasting Machine Work?
The operation of a portable shot blasting machine involves several interconnected processes:
- Abrasive Media Feeding: Abrasives like steel shots, aluminum oxide, & glass beads are loaded into the machine's hopper.
- Air Compression: An elevated-pressure air compressor effects the force required to move the abrasives via the system.
- Media Propulsion: The abrasive media is handled via a blast hose & abrasive blasting nozzle at elevated speeds toward the surface.
- Impact & Cleaning: The abrasive strikes the surface, extracting contaminants such as rust, old paint, and scaling.
The blast pot is the storage tank wherever abrasive media is held. It is designed to withstand elevated pressures and incorporates mechanisms for controlled media release. Air compressor generates the air pressure needed to propel the abrasives effectively. The capability of the compressor specifies the machine's performance & efficiency. The abrasive blasting hose and nozzle direct the abrasive stream accompanied by precision. The nozzle's design & size influence the velocity and coverage of the blasting process.
During the blasting process, the mushroom valve and exhaust valve stay closed while the vessel builds pressure. This pressure pushes the abrasive media via the spread valve & out of the nozzle for blasting. When the blasting stops, the exhaust valve opens to release the pressure, leaving the vessel unpressurized until blasting starts again.
The system incorporates a remote control valve certain discharges pressure & halts the blasting if necessary. This feature assures the operator’s safety, especially if the hose or nozzle is accidentally dropped during operation.
Types of Portable Shot Blasting Machines
- Shot Blasting Hopper, SB P7 150
- Shot Blasting Machine SB P7 300
- Portable Shot Blasting Machine, SB P7 500
- Portable Shot Blasting Hopper, SB P7 1000
Components of Portable Shot Blasting Machine
Abrasive Tank
The abrasive tank is made from high-quality steel plates and undergoes hydraulic testing at 250 psi to ensure durability and safety. The capacity of the tank varies depending on the machine model.
Automatic Filling Valve
The machine features an automatic mushroom valve (filling valve) that allows for immediate and efficient refilling of abrasive media.
Tungsten Carbide Nozzle
A tungsten carbide-lined blasting nozzle, available in long and short series, delivers heightened-velocity blasting with a uniform pattern. It ensures higher output, reduced wear, & improved resistance to damage, offering a longer lifespan.
Blasting Hose
The abrasive blasting hose is highly resistant to abrasion and designed for enhanced flexibility and durability. It has a lower bend radius, lightweight construction, and is electrically antistatic, ensuring safe and reliable operation.
Abrasive Control Valve
A pinch valve with a hand wheel is included to regulate the flow of abrasive media via the blast nozzle, allowing precise control during operation.
Abrasive Sieving
The machine is equipped accompanied by a wire screen and a pneumatic vibrator to sieve the abrasive media, controlling blockages in the blast line and ensuring smooth operation.
Automatic Exhaust Valve
This valve releases outlet air, instantly depressurizing the machine when the air supply is stopped. It operates automatically to maintain safe and efficient functionality.
Air Filter and Pressure Gauge
An integrated air filter ensures clean air flow, while the pressure gauge provides accurate pressure monitoring during operation.
Ball Valve
The machine includes a ball valve with a stainless steel ball, offering anti-corrosion properties and enabling unrestricted airflow without pressure loss, ensuring consistent performance.
Advantages of Portable Shot Blasting Machine
- Mobility: Easy to transport to assorted job sites, making them appropriate for on-site operations.
- Versatility: Efficacious for different materials & applications, including metal, concrete, & wood.
- Cost-Effective: Eliminates the need for expensive fixed equipment while delivering high performance.
- Time Efficiency: Enables faster surface preparation compared to manual methods.
Portable Shot Blasting Machine Manufacturers
Shot Blaster is one of the best portable shot blasting machine manufacturers in India and portable shot blasting equipment suppliers all over the world. Compared to others our portable shot blasting machine price is low. India's portable shot blasting machine price varies based on the type and specifications. We offer a variety of other portable shot blasting machines, portable shot blasting machine SB P7 150, portable shot blasting machine SB P7 1000, shot blasting hopper, and also provide abrasive blasting machines, sand blasting machine, shot blasting machines, shot blasting cabinets, shot blasting rooms, wheel blasting machine, airless shot blasting machines, stone shot blasting machine, abrasive media, etc.